Only one production order with multiple lines when use MTO (make to order)

Hi

When i use manufacturing policy in item/SKU card as MTO(Make to order) & if i plan multiple level production orders then system (NAV 2009 R2) will plan only one production order with multiple lines.

But same scenario did on NAV 2013,

It planned same thing but deference production orders.

Any one note that situation? is it improvement in NAV 2013?

  • Hi Tanya,

    This works the same in NAV 2009 as in NAV 2013, are you sure that you've also set the Reordering Policy to Order in both versions?

  • In reply to Erik P. Ernst:

    Hi, thanks for the reply,

    Yes, all the parameters set as follows in both versions,

    • Manufacturing policy of item/SKU cards = MTO
    • Reorder policy of production items= Order
    1. What should be the correct way ? whether separate orders or one production order with multiple lines?

    Thanx,

  • In reply to Tanya Susan:

    With this setting NAV should create one production order per sales order. And if the primary BOM consists of components which again are set to MTO and Order, then their productions order will be created as part of the primary production order. No differences here from NAV 2009 to NAV 2013.

  • In reply to Erik P. Ernst:

    Herewith i have attached screen prints of planning worksheet(PW) & SKU list for the items which are in PW.

    According to your explanation what may be the my error point ?

  • In reply to Tanya Susan:

    Tanya Susan

    According to your explanation what may be the my error point ?

    Well Tanya I still fail to see the error. Please explain me what you think that the error is. That it works different in NAV 2013?

     

  • In reply to Erik P. Ernst:

    Hi , thanks for the reply;

    I am saying,

    When manufacturing policy=MTO & reorder policy= Order in Item/SKU cards,

    When run planning worksheet, System (NAV 2013) will create multiple level production orders with deference production order nos, (See above picture)

    Its ok for me.

    But same thing when i did on NAV 2009 its create only one production order with multiple lines. Its also OK.

    I want to know this deference because of my setup issue or some code changes in NAV ?

    if you want ,i can provide more details,

    Thanks lot again

  • In reply to Tanya Susan:

    Hi Tanya,

    Thanks. I was just a bit unsure which of the two setups you were looking for.

    But yes, the difference in the two results is to be found in the setup. But without having access to your system, then it's impossible for me to say exactly which setting is wrong. As a developer I would normally turn on the debugger and see exactly which setting is doing the difference.

    If you don't already have a "test company", then I'll also suggest that you get one created. A test company is basically a copy of your current live company but made in the same database (or if the company is very very big, in a different database).

    When working with the different item parameters it always a good thing to be able to have a "play ground" where you can just change the items, without having to think about if you messes up something else. Even though I have worked with NAV for over 22 years, then I always create a test company, because I always want to test the different setup changes, if I'm not 100% sure that they work the way I expect them to.

  • In reply to Erik P. Ernst:

    I don't think it is in the setup at all. I just replicated the scenario in an unmodified 2013 database. Nav 2013 is creating separate orders and NAV 2009 R2 is creating a single production order. I think some code has change when the ref, Order No. is being assigned for Make To Order functionality. Ill take a stab at debugging this and let you know the outcome.

    I have several clients this is effecting and I have a work around for them I will not post here because its not the solution needed plus you need access to code to do it.

    Again, I don't believe this is setup

  • In reply to KEVIN ARCHER:

    OK as I thought it is not a setup issue. This has been fixed in an update rollup.

     

    THe knowledge base id =

    345024

    Calculate Regenerative Plan does not take Make to Order into consideration when you run Carry Out Action

     

    It is a fairly simple fix to implement.

    All the best.

  • In reply to KEVIN ARCHER:

    Good job Kevin! I was testing on NAV 2013 with Update Roll Up 6 (as of September) and here it worked as it should.

  • In reply to KEVIN ARCHER:

    Hi Kevin,

    I follow your queries.

    I have a requirement in NAV 2009R2 environment.  I set up the Manufacturing Policy = MTO and Reordering Policy = Order.  Now when I run the Planning Worksheet, I need to get multiple production orders one each for the sub assemblies.  But, I get a single production order with multiple lines with indentation.  

    I believe from your statement there need to be code changed to achieve this requirement.  Can you let me know in which object I need to do the change and what kind of change?

    Regards,

    Mohan J

  • In reply to mohan:

    hi all,

    I faced the same situation recently. Anyone got any idea on this?

    Thanks and best regards,
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